在涂布工藝的生產(chǎn)過程中,安全性始終是企業(yè)的首要關(guān)注點(diǎn)。今天一起來探討涂布無塵車間內(nèi)安裝氣體滅火系統(tǒng)的重要性,以及它如何為涂布工廠的生產(chǎn)安全保駕護(hù)航。
涂布無塵車間由于其特殊的生產(chǎn)環(huán)境,對安全性的要求極高。而涂布無塵車間面臨的主要安全挑戰(zhàn),也有不少。
1、易燃易爆物質(zhì):涂布工藝中使用到的涂料、溶劑等物質(zhì)大多具有易燃易爆易揮發(fā)的特性,一旦遇到明火火源,極易引發(fā)火災(zāi)。
2、精密設(shè)備:無塵車間內(nèi)設(shè)備價(jià)值昂貴,例如涂布頭,一個(gè)錕可能價(jià)格就在十幾萬。一旦發(fā)生火災(zāi),不僅會(huì)造成巨大的經(jīng)濟(jì)損失,還可能導(dǎo)致生產(chǎn)線的長時(shí)間停工。
3、無塵環(huán)境要求:火災(zāi)發(fā)生時(shí),傳統(tǒng)的滅火方式可能會(huì)對無塵車間的環(huán)境造成破壞,影響產(chǎn)品質(zhì)量。
針對涂布無塵車間的特點(diǎn),不少廠家會(huì)選擇使用氣體消防,安裝氣體滅火系統(tǒng)具有以下優(yōu)勢:
1、無損滅火
氣體滅火系統(tǒng)采用惰性氣體或化學(xué)氣體作為滅火介質(zhì),不會(huì)對電子設(shè)備、紙張、薄膜等涂布產(chǎn)品造成水損害或其他物理損害,確保無塵車間的潔凈度。
2、快速響應(yīng)
氣體滅火系統(tǒng)在檢測到火災(zāi)信號后,能迅速啟動(dòng),短時(shí)間內(nèi)覆蓋整個(gè)防護(hù)區(qū),有效撲滅火災(zāi)。
3、安全環(huán)保
氣體滅火介質(zhì)對人體和環(huán)境友好,不會(huì)產(chǎn)生有害殘留物,符合環(huán)保要求。
涂布無塵車間氣體滅火系統(tǒng)的重要性
1、保障人員安全
在涂布無塵車間內(nèi),人員安全是第一位。氣體滅火系統(tǒng)可以在火災(zāi)初期,通過煙感、溫感系統(tǒng)感應(yīng)火源點(diǎn),迅速反應(yīng)噴出氣體,撲滅火源,防止火勢蔓延,保障人員安全撤離。
2、保護(hù)財(cái)產(chǎn)安全
干粉滅火器在噴射干粉時(shí),會(huì)在機(jī)器表面沉積一層粉塵,這層粉塵可能會(huì)對微小的機(jī)械部件、電子元件和精密儀器造成不可逆的損傷,影響設(shè)備的正常工作?。干粉可能附著在電子元器件表面,導(dǎo)致電氣短路,甚至損壞電路,影響設(shè)備的正常運(yùn)行?。干粉滅火后,會(huì)在現(xiàn)場形成一層厚厚的灰塵,清理起來非常困難,頻繁的搬運(yùn)和清理過程也可能對設(shè)備造成進(jìn)一步損害?。
氣體滅火系統(tǒng)包括惰性氣體(如氮?dú)?、氬氣)和化學(xué)氣體滅火系統(tǒng)。惰性氣體通過降低空氣中的氧氣濃度達(dá)到窒息滅火的效果;化學(xué)氣體滅火系統(tǒng)則通過抑制火焰中的化學(xué)反應(yīng)來滅火。氣體滅火系統(tǒng)滅火后無殘留物,對設(shè)備損害小?。
3、維持生產(chǎn)秩序
無塵車間的生產(chǎn)環(huán)境對潔凈度要求極高,氣體滅火系統(tǒng)在滅火過程中不會(huì)產(chǎn)生粉塵、水漬等污染物,有助于快速恢復(fù)生產(chǎn)。
涂布無塵車間常用的氣體滅火系統(tǒng)有:七氟丙烷滅火系統(tǒng)、二氧化碳滅火系統(tǒng)、惰性氣體滅火系統(tǒng)等。選擇合適的滅火系統(tǒng)需考慮火災(zāi)類型、防護(hù)區(qū)域大小等因素。
1、設(shè)計(jì)原則
(1)全面覆蓋:確保滅火劑能覆蓋整個(gè)防護(hù)區(qū)域。
(2)快速啟動(dòng):系統(tǒng)響應(yīng)時(shí)間應(yīng)滿足國家相關(guān)標(biāo)準(zhǔn)。
(3)可靠性:系統(tǒng)設(shè)計(jì)應(yīng)確保在關(guān)鍵時(shí)刻能可靠啟動(dòng)。
2、維護(hù)保養(yǎng)
定期對氣體滅火系統(tǒng)進(jìn)行檢查、維護(hù),確保系統(tǒng)處于良好狀態(tài),以便在火災(zāi)發(fā)生時(shí)能夠迅速發(fā)揮作用。
涂布無塵車間內(nèi)安裝氣體滅火系統(tǒng)是確保生產(chǎn)安全、保護(hù)企業(yè)財(cái)產(chǎn)、維持生產(chǎn)秩序的重要措施。作為一家專業(yè)從事涂布工藝的企業(yè),安思迪始終將安全生產(chǎn)放在首位,為客戶提供高品質(zhì)的涂布產(chǎn)品。讓我們攜手共進(jìn),為我國涂布行業(yè)的持續(xù)發(fā)展貢獻(xiàn)力量!
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In the production of the coating process, safety is always a primary concern for companies. Today, let's discuss the importance of installing a gas fire extinguishing system in the coating clean room and how it can escort the production safety of the coating plant.
Due to its special production environment, the coating dust-free workshop has extremely high safety requirements. There are also many major safety challenges faced by the coating dust-free workshop.
1. Flammable and explosive substances: Most of the coatings, solvents and other substances used in the coating process have the characteristics of flammable, explosive and volatile, and once they encounter an open flame source, they are easy to cause fire.
2. Precision equipment: The equipment in the dust-free workshop is expensive, such as the coating head, and the price of a kun may be more than 100,000 yuan. In the event of a fire, it will not only cause huge economic losses, but can also lead to a long downtime of the production line.
3. Dust-free environment requirements: When a fire occurs, the traditional fire extinguishing method may cause damage to the environment of the dust-free workshop and affect the product quality.
In view of the characteristics of the coating dust-free workshop, many manufacturers will choose to use gas fire protection, and the installation of gas fire extinguishing system has the following advantages:
1. Non-destructive fire extinguishing
The gas fire extinguishing system uses inert gas or chemical gas as the fire extinguishing medium, which will not cause water damage or other physical damage to electronic equipment, paper, film and other coated products, and ensure the cleanliness of the dust-free workshop.
2. Quick response
After detecting a fire signal, the gas fire extinguishing system can be quickly activated, covering the entire protection area in a short period of time and effectively extinguishing the fire.
3. Safety and environmental protection
The gas fire extinguishing medium is friendly to the human body and the environment, will not produce harmful residues, and meets the requirements of environmental protection.
The importance of coating a clean room gas fire extinguishing system
1. Ensure the safety of personnel
In the coating room, personnel safety comes first. The gas fire extinguishing system can sense the fire source point through the smoke and temperature sensing system in the early stage of the fire, quickly respond to the gas spray, extinguish the fire source, prevent the spread of the fire, and ensure the safe evacuation of personnel.
2. Protect property security
When the dry powder fire extinguisher sprays dry powder, it will deposit a layer of dust on the surface of the machine, which may cause irreversible damage to tiny mechanical parts, electronic components and precision instruments, affecting the normal operation of the equipment. Dry powder may adhere to the surface of electronic components, causing electrical short circuits, and even damaging circuits, affecting the normal operation of equipment. After dry powder is extinguished, a thick layer of dust will form on the site, which is very difficult to clean, and frequent handling and cleaning processes can also cause further damage to the equipment.
Gas fire extinguishing systems include inert gases (e.g. nitrogen, argon) and chemical gas fire extinguishing systems. Inert gas achieves the effect of suffocation and extinguishing fire by reducing the concentration of oxygen in the air; Chemical gas fire extinguishing systems extinguish fires by inhibiting chemical reactions in the flame. The gas fire extinguishing system has no residue after extinguishing the fire, and the damage to the equipment is small.
3. Maintain production order
The production environment of the dust-free workshop has extremely high requirements for cleanliness, and the gas fire extinguishing system will not produce dust, water stains and other pollutants during the fire extinguishing process, which is conducive to the rapid resumption of production.
The commonly used gas fire extinguishing systems in the coating dust-free workshop are: heptafluoropropane fire extinguishing system, carbon dioxide fire extinguishing system, inert gas fire extinguishing system, etc. Choosing the right fire extinguishing system needs to consider factors such as the type of fire, the size of the protective area, etc.
1. Design principles
(1) Comprehensive coverage: ensure that the fire extinguishing agent can cover the entire protective area.
(2) Quick start: The system response time should meet the relevant national standards.
(3) Reliability: The system design should ensure reliable start-up at critical moments.
2. Maintenance
Regularly inspect and maintain the gas fire extinguishing system to ensure that the system is in good condition so that it can function quickly in the event of a fire.
The installation of gas fire extinguishing system in the coating dust-free workshop is an important measure to ensure production safety, protect enterprise property and maintain production order. As an enterprise specializing in coating technology, Ansdi always puts safety production in the first place and provides customers with high-quality coating products. Let us work together to contribute to the sustainable development of China's coating industry!
Thank you for reading, and don't hesitate to contact us if you have questions or suggestions. Stay tuned to ASD for more industry information!
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